Industry

T1 Integration Company is a supporter of a comprehensive unified approach. Based on these principles, all solutions for industrial enterprises are grouped in the form of integral frameworks that allow automating the corresponding segment of a digital enterprise.

The main production is the Digital Workshop framework

• Digital workshop

  This framework provides support for the creation of workshops (production units) and their digital counterparts for effective management of the operation of production assets and output. The use of these solutions allows you to achieve the following effects:

  • Increase in production and output efficiency - up to 40%

  • Reduction of operating costs - up to 50%

  • Reduction of machine processing time - up to 6 times

  • Increasing the payload coefficient on the equipment by 2.5 times

• Supply and installation of production equipment

  Thanks to the partnership with companies such as KUKA, DMG MORI, as well as the competencies of its own engineering center, T1 Integration offers the creation of modern turnkey production workshops - from design to construction and supply of production equipment. Our projects also include commissioning of engineering and production systems according to customer requirements.

• Engineering systems and industrial communications

  We provide a full cycle of work on the creation of solutions for the provision of engineering communications of the enterprise. Modern air conditioning, lighting and water supply systems give our customers confidence in the high degree of readiness of their enterprises.

  Industrial communication solutions - secure wired and wireless systems are the basis of industrial data transmission infrastructure. Thanks to our partner network, together with mobile operators, we can offer unique services for the deployment of Private LTE networks on the territory of the enterprise. As part of this service, we are able to implement the transmission of both voice and technological traffic, provide GOST encryption, secure, limited Internet access, and much more.

• Industrial Internet of Things

  T1 Integration offers its customers from different sectors of the economy the creation and implementation of innovative solutions based on the Industrial Internet of Things (Industrial Internet of Things, IIoT). IIOT is a technology for corporate and industry applications that allows you to combine production facilities (machines, robots, engineering systems, etc.) using computer networks. This makes it possible to remotely monitor, diagnose and optimize the operation of equipment, production or business processes in general, including without human intervention.

  It should be noted that the technology is the basis for the creation of a digital enterprise in the concept of "Industry 4.0", as it acts as a supplier of data from production facilities, including cyber-physical systems, for a single digital information space of the enterprise.

  As a result of the introduction of the industrial Internet of Things in production, the efficiency of using equipment increases, the cost of its repairs and the risks of unplanned downtime decrease, and the utilization of operating personnel increases. The data collected thanks to IIoT can also be used for analysis in Big Data management systems. The use of Big Data tools provides an additional synergistic effect for business.

  The T1 Integration portfolio includes the following complete solutions based on industrial Internet of Things technology:

  • Monitoring of production equipment

    Thanks to the modern IIOT platform, which has the possibility of direct connection to any industrial controllers, including controllers of CNC machines, it is achieved:

    • Working with equipment without human intervention

    • Early identification and identification of possible breakdowns and failures

    • Monitoring of critical operating modes and analysis of changes in equipment operation parameters

    The effect of the implementation:

    • Reduction of equipment downtime by 40%

    • Reduction of maintenance costs and purchase of spare parts by 35%

    • Reducing the number of emergency situations associated with equipment failure

    • Optimization of production processes

    • Energy saving

  • Safe workshop and "smart production"

    Solutions based on IIoT make it possible to control and manage the microclimate of industrial premises and other parameters of the occupational safety system.

    By connecting objects such as furnaces, galvanic baths, assembly lines to a single information network, not only control of technological processes is ensured, but also an increase in the overall level of safety and comfort of work. This has a positive effect on the quality of products.

    The addition of the solution with a local positioning system (RTLS) allows you to track the movement of products, vehicles and personnel, which significantly minimizes the risks of accidents at work.

    The effect of the implementation:

    • Reduction of the number of defective products by 20%

    • Reduction of expenses for the purchase of consumables for measuring and testing equipment by 35%

    • Lack of human factor when performing data collection

    • Transparent analysis of the production cycle (comparison of equipment controller data with reporting)

    • Reduction of accidents at work

  • IIoT solution for the agro-industrial complex

    T1 Integration Company offers a number of IIoT solutions for the agro-industrial complex, which include:

    • A set of wireless multifunctional sensors integrated into a low-power LPWAN network. Each sensor is equipped with an autonomous power source with a resource reserve of up to 5 years of operation

    • Various gateways that provide routing of LPWAN networks in the network of an enterprise or service provider

    • A monitoring system that allows you to visualize the data received from sensors

    • Cloud infrastructure, which, if desired by the customer, can be used to deploy this solution according to the SaaS model

    The versatility of the components allows you to deploy the infrastructure in a short time to perform tasks such as:

    • Control of storage modes of agricultural products to prevent losses (control of temperature, humidity, illumination, etc.).
    • Prevention of animal diseases, where the profile system of the "Electronic Shepherd" class with the help of "smart" ear tags controls the body temperature of the animal, its activity, location and other parameters. This guarantees both timely detection of disease risks and prevention of epidemics in herds and on farms.
    • Assessment of the quality of land. Remote monitoring of the condition of the earthlands monitors the content of trace elements, soil moisture, illumination in greenhouses, etc. Smart management of agricultural systems is also available for timely irrigation, fertilization and additional illumination in the required spectrum (for greenhouses).
  • Industrial Internet of Things from the cloud

    We can offer all the IIoT solutions presented above to the customer from our cloud T1 Cloud. At the same time, the customer receives additional effects:
    

    • Lack of CAPEX in connection with the solution

    • Fast payback

    • No need for its own IT infrastructure and the associated costs of its operation

    • High speed of solution deployment

    • Round-the-clock support

• Digital twin and production modeling

  We present a class of solutions that will help to effectively plan and simulate the production activities of the enterprise.

  • Reliability Management and Predictive analytics

    The implementation of a comprehensive solution has become possible thanks to the use of IIoT as a data provider and deep machine learning methods for forecasting and planning.

    The implementation contributes to an increase in the share of scheduled preventive repairs of equipment and maintenance up to 75-80%, minimizing emergency interventions.

    System efficiency:

    • For production units — reduction of equipment downtime due to malfunction, increase of equipment technical readiness coefficient

    • For repair departments - reduction of the share of unplanned malfunctions, optimization of repair service resources

    • For the company as a whole, it is an increase in the efficiency of using equipment with just-in-time production and the absence of penalties, as well as a reduction in the cost of repairs due to clear planning of the purchase of MTR and optimal organization of work. The risks of inactivity of repair crews, unplanned downtime of equipment, and therefore related losses are also minimized.

  • Digital double

    The solution supports full visualization of real objects using fully functional digital 3D models enriched with real-time data using IIoT technology.

    Digital doubles perform the following tasks:

    • Visual representation of production processes and equipment operation for its effective control

    • Conducting "virtual" tests

    • Technological preparation of production — creation of virtual layouts

    • Modeling of production processes and systems

    • Conducting staff training, as well as improving the quality of service equipment through interactive instructions using virtual and augmented reality technology

  • Digital twin production

    The product helps to quickly assess the overall efficiency of the enterprise, model and plan production activities.

    The digital twin of production supports full online visualization of real objects (production lines, workshops and equipment). It is performed using fully functional digital 3D models, which are enriched with new data (including information about the environment and operating conditions) in real time using IIoT technology.

    Visual representation of an objective picture of production processes and equipment operation with current significant characteristics provides the function of monitoring and diagnostics of production equipment. This is necessary for effective control and subsequent optimization of technological processes, to support the adoption of balanced and operational management decisions. Also, the digital twin of production allows you to simulate production processes and systems, create virtual layouts. Recreating production inside the computer space helps to assess how the processes will change in different conditions.

    The product "Digital Production Twin" includes the following modules:

    Industrial Internet of Things platform for monitoring equipment and technological processes (Winnum software platform). The company can choose the option of implementation or receipt in the form of a service based onof the T1 Cloud Cloud platform. Supports all known controllers (Siemens, Heidenhain, Fanuc, Haas, Mazak, Mitsubishi, Balt-System, Schneider Electric, Shimaden, Omron, etc.) and the main industrial protocols, and equipment, not equipped with their own controllers can be connected using a communication module Hardware Winnum OE (rare systems possible individual support)

    • Creation of high-performance IT infrastructure of the enterprise, including protected segments of the technological network

    • Development of 2D/3D models depending on the requirements of the enterprise

    • Development of integration and behavioral algorithms of a digital system

    Effect:

    • Increase in production and output efficiency - up to 40%

    • Reduction of operating costs - up to 50%

    • Reduction of machine processing time - up to 6 times

    • Increasing the payload coefficient on the equipment by 2.5 times